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Manufacturing and industrial
Takeaways
Triage downtime and tighten maintenance to lift OEE and cut repair time.
Key findings
- Quick-fix triage absorbed ~40% of incidents within 30 minutes.
- MTTR fell to 4.8h after spares list + standard work.
- OEE at 82% driven by uptime; quality stable.
Signals
OEE %
82%
from ~60% baseline
MTTR
4.8 hours
from 7h baseline
Unplanned downtime hrs
560 hrs/yr
down 30% from ~800
What we would do next
- Kanban the top-20 spares with min/max levels.
- Daily 10-minute tier meeting around Andon events.
- Predictive PM on Press-1/2 using vibration trend.